Exhibitors

*NEW* UHP1000 (Closed Chamber Welding Head)

Exciting news awaits! We are thrilled to announce the official launch of our latest innovation – the Polysoude UHP 1000, tailored specifically for Semiconductor applications, catering to thin wall tubing up to 1”– 25,4mm OD..!

Oxygenmeter (Optochemical Sensor)

ACCESSORY:
Optochemical sensor for high quality welding applications
O2 oxygen concentration measurement system.

Polyfil (External Wire Feeder TIG)

ACCESSORY:
External cold wire feeder for TIG welding.

TS 34 (Closed Chamber Welding Head)

Closed chamber welding head for welding of tube-to-tubesheet joints.

TS 8/75 (Open Welding Head)

Open welding head for welding of tube-to-tubesheet joints.
Cutting-edge design using the latest materials and engineering technologies.

Polycar (Open Carriage-Type Welding Head)

Open carriage-type welding head for circular and longitudinal welding.

MU (Open Chamber Welding Heads)

Open welding head for welding of tube-to-tube joints, tube to elbow joints.
With or without wire feeder.

MW (Closed Chamber Welding Heads)

Closed chamber welding heads for orbital welding of tube-to-tube joints.
Can be adapted for tube-to-elbow joints.

UHP (Closed Chamber Welding Heads)

A range of modular standard welding heads, perfectly adaptable to your needs.
Closed chamber welding heads for Ultra High Purity orbital welding.

PC-2 Smart Welding Station (Power Source)

The combination of 60 years of research in TIG and Plasma welding and weld overlay together with the latest advanced technologies.
Cold Wire, Hot Wire, and Plasma.

P3-UHP Smart Welding Station (Power Source High Purity)

Compatible with all Polysoude closed chamber welding heads without filler wire - dedicated to High Purity industries, for orbital welding.

P6 Smart Welding Station (Power Source)

Portable Smart Welding Stations for orbital welding.
P6-4 Cold Wire 4 & 6 Axes: UP TO 300A
P6-4 Hot Wire 6 Axes: UP TO 550A

P4 Smart Welding Station (Power Source)

Portable Smart Welding Station for orbital tube welding; 4 axes.

*NEW* UHP1000 (Closed Chamber Welding Head)

Exciting news awaits! We are thrilled to announce the official launch of our latest innovation – the Polysoude UHP 1000, tailored specifically for Semiconductor applications, catering to thin wall tubing up to 1”– 25,4mm OD..!

This groundbreaking addition to our UHP range is set to surpass expectations, offering unparalleled:
- Robustness
- Endurance
- Lightweight design
- Small clearance requirements
- And, as always, a lifetime warranty on TCIs.

The UHP 1000 is the perfect companion for our portable P3 CR “cleanroom ready” or P4 Smart Welding Stations, ensuring seamless performance and exceptional results in demanding environments.

Oxygenmeter (Optochemical Sensor)

O2 oxygen concentration measurement system for high quality welding applications.

Polyfil (External Wire Feeder TIG)

Cold wire feeder for orbital TIG welding.

P3-UHP Smart Welding Station (Power Source High Purity)

For orbital tube welding:
Compatible with all Polysoude closed chamber welding heads without filler wire - dedicated to High Purity industries.

PC-2 Smart Welding Station (Power Source)

The combination of 60 years of research in TIG and Plasma welding and weld overlay together with the latest advanced technologies.

Standard Orbital Product Range

P4, P6, Wire Feeders, UHP, MW, MU, Polycar, TS34, TS8/75

Company Presentation & General Information

Key Figures, Company History, HQ, Worldwide, Mission, Vision, Values, Activities, Business Areas, and References.

Special Chucks

Special Chucks for Specialist Requirements

When standard chucks won’t deliver the required performance, Pratt Burnerd’s special‑chuck capability ensures every customer gets a workholding system matched precisely to their part, process and environment.

The ALS Long Stroke Power Chuck delivers extended jaw travel, high gripping force and reliable repeatability for handling oversized or irregular parts, while the 2/3 Jaw Chuck combines true 2‑jaw versatility with 3‑jaw concentricity to reduce tooling changes and boost machine uptime. Together, they offer shops a compact, flexible and cost‑efficient way to improve grip performance and overall productivity.

Aftersales Support – Ensuring long term performance & Compatibility

At Pratt Burnerd International, we stand behind every product we supply. Alongside our adaptor range for legacy and modern machines, we provide comprehensive aftersales support, including a wide selection of spare parts and a dedicated chuck servicing programme. Our goal is to ensure your workholding equipment continues to perform reliably for years to come.

Gripsafe – Accurate, Safe Measurement of Chuck Gripping Force

The Gripsafe system provides a simple, reliable method for measuring chuck gripping force, helping operators maintain safe workholding and comply with current Health & Safety requirements. It delivers fast, repeatable readings and integrates with dedicated analysis software for clear reporting.

Toolposts & Toolholders

The Dickson Quick Change Toolpost system provides a simple, robust method for rapid toolholder changes while maintaining consistent accuracy and repeatability. Built with hardened and ground components, it offers long service life and dependable performance across a wide range of machining tasks.

Power Chucks

Gripfast Power Chuck – Fast Changeovers, High Accuracy Performance
The Gripfast is a high performance quick change power chuck designed to maximise productivity on CNC lathes. It combines the functions of a power chuck, quick change jaw system, and collet chuck in one unit, delivering precise, repeatable clamping with dramatically reduced setup time. By cutting setup times by 90–95%, the Gripfast allows more time cutting metal and less time idle during changeovers. Available in sizes from 165mm to 600mm.

GripSure Power Chuck – When Secure, Accurate Clamping Matters
The GripSure Power Chuck delivers stable, high accuracy workholding for demanding machining environments. Designed to minimise runout and maintain consistent gripping force, it ensures reliable performance at high spindle speeds.

MK4 Self Contained Power Chuck – High Performance Workholding for Conventional Lathes
The MK4 Self Contained Power Chuck transforms manual lathes into efficient production machines by integrating a complete power chuck system with no external cylinders or drawtubes required.

Collet Chucks

We offer a comprehensive range of high-precision manual collet chucks, tailored for use on lathes, milling machines, and rotary tables. Whether you're machining small components or handling higher-volume operations, we've got the solution to match.

Key-Operated 5C Collet Chucks - Perfect for small parts on manual lathes or light-duty setups.
5C & 16C Front Hand-Wheel Chucks
Quick-Change 5C Collet Chuck - Best for milling centres or multi-operation setups where precision and fast changeovers are key.

Large Manual Chucks

Large Manual Chucks – Heavy Duty Strength for Demanding Industries

When your workpieces weigh tonnes and precision is still essential, the Large Chuck range delivers the strength, stability, and reliability required for oil country, heavy industry, shipbuilding, and power generation applications.

Manual Chucks

Dust Proof Manual Chuck – Built for Dusty, High Volume Environments
For machining cast iron or abrasive materials, the Dust Proof Manual Chuck provides reliable, low maintenance performance thanks to its sealed, debris resistant design. It extends chuck life while maintaining dependable accuracy for production work. It accepts standard 1.5 mm × 60° serrated soft and hard top jaws, so you can continue using your existing jaw sets without extra tooling cost.

Lever Operated Scroll Chuck – Precision Control for Delicate, Small Scale Applications
The Lever Operated Scroll Chucks have been designed specifically for use on small precision machines such as watchmaker's lathes, glass working lathes, light grinding machines, engraving machines and other similar applications.

Super Thin Chuck – Streamlined Design for Maximum Machining Efficiency
The Super Thin Chuck —the ultimate choice for precision and efficiency in machining. This versatile, low-profile 3-jaw chuck excels in applications like drill presses, mills, machining centres, and grinding machines

Independent 4-Jaw Chuck – Maximum Control for Irregular Work
For components that can’t be self-centred, the Independent 4-Jaw Chuck provides total control over workpiece positioning. Each jaw operates independently, allowing precise adjustment for square, rectangular, eccentric, or irregular parts.

Adjustable Scroll Chucks

Griptru Chuck – Adjustable Accuracy Without Compromise
When jobs demand improved concentricity the Griptru Chuck offers a smart choice. Featuring an external adjustment system, Griptru allows the chuck body to be dialled true to the spindle, dramatically reducing run-out on existing machines.

Setrite Chuck – Fast Setup, Reliable Performance
The Setrite Chuck is designed for everyday turning where speed, simplicity, and dependable gripping are key. Using a self-centring scroll mechanism, Setrite chucks allow quick loading while maintaining consistent clamping across a wide range of components.

Scroll Chucks

Super Precision Chuck – When Accuracy Really Matters
For applications where tighter tolerances and repeatable positioning are essential, the Super Precision Chuck offers a significant step up in performance. Built for precision turning and demanding production environments, it combines robust construction with carefully controlled accuracy.

Standard Accuracy Chuck - A Smarter Choice – Strength, Reliability & Value
Not every machining task requires ultra-precision workholding. In many cases, what matters most is dependable accuracy, repeatability, and value. That’s exactly where the Standard Accuracy Chuck delivers.

Multi-DNC

Predator Software Inc. is pleased to announce that we acquired Multi-DNC from Spectrum CNC Technologies effective August 26th 2024. Under terms of the agreement, Predator acquires the entire Multi-DNC product line.

It is Predator’s intention to continue operation of Multi-DNC with minimal disruption. Predator is assuming SMA agreement responsibilities for all current Multi-DNC customers. The same great team of Darron Surdock and Bill Fassel from Multi-DNC remain active resources at Predator Software now and into the future.

Predator Travelers

Make your work instructions paperless and increase shop floor productivity. Predator Travelers provides a flexible system to create, organize, release, and document manufacturing details, processes and work instructions. Predator Travelers includes a powerful object-based database that supports unlimited parts, operations, materials, tooling, gages, blueprints, media, and more.

Bar code readers can be used within every Predator Travelers screen. Traveler Cover pages include traveler, part and operation bar codes. Support for all major bar code reader vendors is included. In addition, support for Dymo label printers is also included to print individual labels or a series of bar code labels. Finally, lists of bar codes can be printed on all laser and inkjet printers.

Complete audit trail for every revision of each traveler provides automatic history for every process. Nine security reports detail permissions, users and groups of users and their activities.

Run the shop floor, CNC programming and overall business better via 90+ professional reports and charts. Reports can be exported to PDF, Microsoft Excel or HTML.

Predator Touch HMI

Predator Touch HMI is a touch first, Human Machine Interface, designed to replace shop floor bar code readers, QR code readers and hand held terminals. Machinists and operators love the simplicity and IT loves the ease of creating new applications and deploying them. Predator Touch HMIs run on almost all Windows editions.

Predator Touch HMI simplifies real-time manual data collection, DNC and utilizing other applications with a modern touch first interface. Supports data collection for machine downtimes, scrap reasons, and more. Predator Touch HMIs can be created for assembly lines, test stands, light towers, MDC and DNC to improve manufacturing processes and operations.

Predator Tracker

Predator Tracker electronically automates the tracking and organization of your tools, gages and fixtures. Predator Tracker improves manufacturing processes and efficiencies with real-time check in & check out, tracking consumption rates, re-order levels, scrap, calibrations, certifications and re-work.

Tools, cutters, inserts, kits, gages and fixtures can be checked in and out quickly and easily. Automatic selection of crib locations and serial numbers speed up the process. Add bar code readers to minimize errors and improve the process even further. Data collection during the checkout process is fully configurable with support for department, location, group, machine, job, part type, part, job and person.

Predator Tracker can provide recommended purchase request quantities based on minimum inventory levels per item. Wizards for purchasing, receiving, assigning crib locations, creating serial numbers, managing vendors and more are all included.

Balluff RFID chip/tag reading and writing is included to support RFID tools, holders, fixtures and gages. Bar code readers can be used within every Predator Tracker screen. Additional bar code support has been added to the Check In and Check Out screens. Predator Tracker supports all major bar code reader vendors. Support for Dymo label printers is also included to print individual labels, serial numbers and crib locations. Lists of bar codes can be printed on all laser and inkjet printers.

Complete audit trail for every tool, gage, fixture and kit for the life of each serial number. Predator Tracker provides automatic history for every process. Nine security reports detail permissions, users and groups of users and their activities.

Run the shop floor, CNC programming and overall business better via 190+ professional reports and charts such as inventory, checked-out items, purchase requests, gages due for calibration, material references, and more. Reports can be exported to PDF, Microsoft Excel or HTML.

Predator Virtual CNC

Predator Virtual CNC software is designed to simulate and verify operation of your CNC machines on your PC. By simulating the machining process offline, you save money, lost time, scrapped parts, broken tools and machine crashes while improving safety and overall productivity.

Predator Virtual CNC™ supports all standard vertical, horizontal and complex machine configurations with 2 to 5 axis. User definable machine tool configurations with our flexible reverse post processors allows standard VMCs and HMCs to be supported. Standard milling, turning and drilling cycles are all supported. Advanced cycles include subs, macros, variables, trig and logic codes are all supported.

Predator Virtual CNC™ supports 2, 3, 4 & 5 axis turning and complex Mill/Turn machines with live C and Y axis motion. User definable machine tool configurations combined with our comprehensive library of reverse post processors allows standard HTLs and VTLs to be supported. Parametric chucks and turrets simplify getting started and provide realistic simulation and collision detection. Live tooling support and barfeeder operation is simulated and supported. Standard lathe facing, turning, threading, grooving, roughing and drilling cycles are all supported.

Predator Virtual CNC includes 150+ reverse posts to read a wide range of G & M code and conversational CNC formats from every major CNC machine builder to get you started. Detailed online help with lots of examples document all of the CNC options available. Specific reverse posts for each of your CNC machines can also be purchased. Comprehensive 2-5 Axis APTCL support is included standard.

Predator Virtual CNC™ provides simulation and verification of the machining process. Seeing how the tool behaves under program control provides great reassurance that there are no gross errors in the process and makes the cause of smaller errors easier to diagnose. Zoom, rotate, pan and cross-sectioning of solid model views allows errors to be seen, even if they are hidden from the original view or are inside the part. Predator Virtual CNC™ includes feature based inspection and inspection capability. Feature based inspection measures tool paths, fixtures, machine components, part features, dimensions and the relationship between separate features. Predator Virtual CNC™ recognizes edges, arcs, cylinders, planes, surfaces and cones. To select a feature, all you need to do is click on the feature using the mouse.

Predator Virtual CNC includes an option to compare the machined part back to the designed part within any tolerance. Users can define a tolerance above and below which excess material in green and gouges are shown in red. The tolerance can be adjusted at any time without reprocessing the job. Using Predator's CAD Compare™ capability in conjunction with Part inspection allows deviations from the design model to be measured at any point on the part surface.

Predator CNC Editor

The Predator CNC Editor is the most popular CNC code editor available on the market. It includes hundreds of features to improve the day to day productivity of CNC machine tools, operators and CNC programmers, yet it is extremely easy to use. The Predator CNC Editor is the ideal choice for the small job shop or the largest manufacturer.

Dozens of CNC intelligent editing commands make changes to your CNC program quickly and easily. Edit confidently with the ability to undo and redo all changes. Microsoft® Word compatible menus, toolbar, and shortcut keys make Predator CNC Editor easy to learn.

The Predator CNC Editor includes a side by side file compare which identifies each G and M code difference and fixes them with a single click of the mouse. A summary report and numerous options to ignore spaces, blank lines, leader/trailer, feed rates, spindle speeds and tool changes simplify the process of integrating shop floor edits with a master CNC program.

Send, receive, and dripfeed to one machine at a time, via switch box or direct connection to any compatible CNC machine. Works in the background even while other software applications are running. Should a tool break, an easy to use DNC Restart command automatically re-creates the CNC program from any point.

Predator CNC Editor and Predator CNC Editor Enterprise bundle an entry level of Predator Virtual CNC to graphically verify CNC G-Code. Visualize your CNC programs in 3D by quickly backplotting any CNC program. Define stock and tool shapes to provide 3D animation and verification. Supports 2 and 3 axis mills, routers, waterjets, lasers and 2 Axis lathes. Within the graphics window zoom in, zoom out, pan and fit commands provide complete control of the process. Copy the backplot or 3D animation to the clipboard and quickly add graphics to your setup sheets.

Predator RCM

Predator RCM software is a flexible robotic cell controller and scheduler designed to automate a cell of CNC Machines, robots, CMMs, gage inspections, part markers, part cleaners and other manufacturing equipment. Predator RCM provides lights out operation and production with flexible manufacturing and complete automation. Predator RCM schedules the robot to load and unload every CNC machine, CMM, part markers, part cleaners, work centers, etc. within the cell. Hands free operation from raw material to finished parts. Predator RCM supports a wide range of pallets, tooling, RFID tags, load stations, unload stations, part washing and more.

Maximize the productivity of your CNC machines while reducing the number of operators/labor required. With proper fixtures and robotic grippers, Predator RCM is capable of robotic machine tending (machine loading and unloading) any type of machine. Common machine types include CNC machines, CMMs, laser markers, part washers and other manufacturing and inspection processes. There are 8760 hours per year. Achieving the maximum number of production hours per machine requires automation. Predator RCM fast tracks the design and assembly of lights out capable manufacturing cells with off the shelf software, hardware, support and services.

Predator RCM's Job Manager is the scheduling center of the system. Work can be added, removed, or put on hold according to the day-to-day changes in machining priorities. Predator RCM can also allow the scheduling of work in multiple machining cells from one central console.

Predator MDC

Predator MDC is real-time machine monitoring software that automatically collects, reports, charts and processes real-time shop floor manufacturing data including OEE, cycle time, idle time, setup time, teardown time, machine downtime and more. Predator MDC improves manufacturing by supplying accurate shop floor productivity KPIs and metrics to improve operations and to make better decisions.

Predator MDC supports automatic, error-free, and unattended machine monitoring for events such as job start and end, setup start and end, cycle start and end, to name a few of the events that can be monitored. This type of data is collected automatically using software, hardware, custom macros and other methods without requiring operator training or input.

Predator PDM

Predator PDM is a paperless manufacturing driven Production Data Management application designed to organize and control CNC Programs, Robot Programs, CMM Programs, PLC Programs, setup sheets, safety procedures, CMM programs, quality documents, and others with complete revision control.

Predator PDM includes best practice workflow wizards for release, unrelease, revise, rollback, checkin and checkout. Every wizard honors user and group permissions and includes ISO 9000 style history.

Revision control is highly automated with wizards and multiple manufacturing and quality statuses for each revision. Engineering change notices and custom manual processes can be completely automated.

Predator DNC

Predator DNC software provides an industrial networking solution for all of your CNC machines, robots, CMMs, PLCs, markers, tool presetters and test stands.

Predator DNC transfers your CNC programs, CNC variables, offsets, parameters, PLC registers and other production data to and from your manufacturing equipment. It supports 50+ industrial communication protocols for drip-feeding, downloading, and uploading via parallel, RS-232, RS-422, Ethernet and wireless Ethernet.

Predator DNC provides a true network solution ensuring the latest files are pulled from your file server or Predator PDM vaults and, when changes occur, the edits are stored back on your file server. The entire manufacturing process will become more reliable and the team will become more productive while simultaneously reducing scrap and avoiding product mix problems.

The Drive to Level Up – Prima Power

Prima Power Overview Video - The Drive to Level Up

Prima Power Product Range

Prima Power Brand Profile Brochure, Modular and High Performance Machinery Solutions for Sheet Metal Processing

Special application encoders

Principle Engineering work in collaboration with top encoder producers and can therefore offer a full range of rotary optical shaft encoders; we offer most makes and types; solid and hollow shaft, standard resolutions and programmable units, for many applications.

We offer encoders with special housings for difficult applications where there is high vibration and for equipment where the encoder may have become obsolete. All our encoders offer IP rating we just need to know which one you require.

For more information on our full range of incremental and absolute rotary optical shaft encoders, measuring wheels and encoder accessories, please contact us.

Geared Motor Solutions

Building on our Custom Motor Elements expertise, Principle Engineering now offers tailored geared motor solutions designed to meet your unique application needs. Our skilled sales engineers collaborate closely with your design team, leveraging our proven bespoke motor capabilities to develop concepts that deliver both technical precision and commercial value, whether for new projects or replacements in existing installations.

Sieb & Meyer Motor Inverters & Drives

High-speed drive technology
Our partnership with Sieb & Meyer, a renowned name in high-speed drive technology, allows us to offer you frequency inverters that are not just components but pivotal tools for optimizing your machinery’s efficiency, precision, and longevity.

With the ability to operate motors at speeds up to 480,000 rpm and advanced control algorithms like pulse amplitude modulation (PAM), Sieb & Meyer drives offer unparalleled control over motor torque and speed. The drives support asynchronous and synchronous motors without sensors or with various encoder types providing solutions that push the boundaries of what’s possible in automation and control. Designed for the rigors of industrial applications, these drives are built to last, with features like active power factor correction and wide input voltage ranges to accommodate different global standards and environmental conditions.

Sycotec Custom Electric Motors

Asynchronous motors, synchronous motors and/or generators
SycoTec produces a wide range of motor components operating as asynchronous motors, synchronous motors and/or as generators, with all key parameters being flexibly tailored to your requirements. We offer solutions within a wide operating envelope from 5W to > 600 kW and from 3 Ncm to 800 Nm. Beyond that, however, there are no limits to your specific parameters (subject to the laws of physics).

Gas Turbine Bearings

All our products are produced to the highest standard and we are proud to confirm that we make no compromises when it comes to quality.

Increasing interest from model jet gas turbine engine builders and fliers has encouraged us to offer a limited range of specially designed: Hybrid (steel rings and ceramic balls) full complement (cage-less) bearings direct.

We are passionate about our products and are excited to be offering these world-class bearings to model enthusiasts and engineers.

High Frequency Spindle SPEEDER

A Revolutionary New Concept for CNC Milling at SPEED.
The Speeder can reduce cycle times, enabling you to be more competitive, more productive; and more profitable.

Achieve more from your cutters with a higher RPM, meaning:

Extended capability on your existing machines (e.g. Engraving)
Reduced wear on both machines own spindle and cutters
Improved surface finish and ease of detailing.
It’s Plug and Play and maintenance free:

No costly / complex integration
Simple to use; and
No after-service support required.
The SPEEDER 60 ER 11 is a high precision, high quality, reliable SPEEDER unit which compliments your machine(s).

Sycotec Motor Spindles

High Speed, High Quality Industrial Spindles
SycoTec specialise in the design and manufacturing of a range of both robust AC and efficient DC (PMSM/BLDC technology) Motorized High Speed, High Quality Industrial Spindles.
Spindle speeds range from 5,000 to 100,000 RPM with outputs from 250W to 7,500W and the Spindles are used for processes such as Drilling, Milling, Grinding, Engraving, Routing and PCB manufacturing.

SycoTec Spindles and their supporting drive equipment can be found wherever high speed performance and compact designs are desirable. Their robust Stainless-Steel spindle body sizes ranging from 25mm O/D to 60mm O/D with other sizes and variants soon to join their range.

GRW Ball Bearings & Assemblies

GRW, the largest independent manufacturer of Miniature Ball Bearings in Europe
For 80+ years GRW have established their position as the largest independent manufacturer
of Miniature Ball Bearings in Europe producing bearing qualities up to P2 /ABEC9.

GRW offer bearing sizes from: 1mm bore x 3mm outside diameter x 1mm wide extending up to 50mm outside diameter, all available with optional design and lubrication variations.

GRW’ are now supplying customers with precision sub- assemblies.
Assembly, noise testing and packaging is completed in clean room Class7 conditions.
Their 80+ years of knowledge and skills can help optimise your assembly’s performance

Principle Engineering Interview

World premiere of battery powered high speed spindle speeder - full interview

High Frequency Spindle SPEEDER – review

New - Battery Speed Increaser
4× faster cycle times.
Same machine.
Zero downtime.

- 60,000 RPM from a fully autonomous, battery-powered spindle
- Fits most CNC machines - no rewiring, no external controls
- Tool magazine and auto tool change compatible
- Up and running in minutes, straight out of the box
- Proven across aerospace, dental, automotive and PCB sectors

Come and see the Speeder in action - Ask us for a hands-on demo at stand 20-34 and out about our trial & rental options.

SenseNC

SenseNC is the physics-based optimization software seamlessly integrated with CAM systems. Productive Machines have turned years of research by machining dynamics experts into the world’s first autonomous milling optimization software.
SenseNC is an easy-to-use CAM plug-in that helps innovative manufacturers to:
> Increase production capacity by using maximum potential of your machine tool system
> Reduce machining costs by using optimal feed rates and spindle speeds
> Improve part quality by mitigating physics-related problems at the CAM stage.

TapStarter

Optimal Feeds and Speeds at your Fingertips: Obtain optimal feeds and speeds for your machine settings prior to manufacturing and make the perfect part, faster, first time.

We put together a TapStarter starter kit so you can get optimizing, what you'll get :

👉 Tap Test Hardware Kit: to obtain Frequency Response Function (FRF)
👉 Tap Software - to easily identify chatter-free stable regions
👉 Tap Test Training: to learn how to perform a tap test
👉 Spindle Speed Optimizer Web App: for best spindle speed and depth of cut
👉 Feed Rate Optimizer Web App: for best feed rate for your tool

No CAM files required

AML re-shores Aerospace Parts Cost-effectively with Productive Machines

What if you could cut cycle time by 21%, improve part quality, and reduce waste — all without changing your machine tools?

In this case study, aerospace manufacturer AML shares how they partnered with Productive Machines to solve a tough five-axis machining challenge. After traditional optimisation hit its limits, AML turned to toolpath optimisation and machining dynamics to eliminate chatter, reduce tool wear, and unlock major efficiency gains.

By using SenseNC Finesse, the Siemens NX CAM plugin from Productive Machines, and supercomputing power, AML simulated millions of cutting scenarios to find the perfect setup — faster production, better surface finish, and stronger sustainability performance.

🎥 Watch the video to see how smart data and advanced optimisation helped AML win more work, cut costs, and raise the bar for aerospace manufacturing.

Productive Machines Product Brochure

We help manufacturers run more efficient and sustainable machining processes by replacing manual trial and error with data-driven decisions with SenseNC, a CAM plug-in for toolpath optimization.

Pryor PortaDot 60-30 Touch – Handheld Portable Dot Peen Marking Machine

We are very proud of our all-in-one portable dot peen marking machine, The PortaDot 60-30 Touch. The first marking machine to feature our new 4000 integrated control system.

The PortaDot 60-30 Touch is an extremely versatile, lightweight and mobile handheld & portable dot peen marking machine with a marking window of 60mm x 30mm. It is powered by a Bosch 36V battery for ‘all day’ use and features patented technology to ensure that the marking force does not deteriorate as the battery power depletes. The new integrated control system is based on our 4000 Series Controller and has many of the same functions and features, all packaged within the marking head for ultimately mobility. Marking programmes can be created, edited, and saved directly to the marking machine using the 5.7 inch touch screen display so that they can then easily be loaded the next time that programme is required.

It provides a fast, convenient method of marking a huge variety of parts in multiple locations.

PortaDot 60-30 Touch Key Features:
- All-in-one marking solution with touchscreen control
- Uses Pryor’s latest embedded control system integrated into the marking head
- All marking data backed up to internal storage with an option to export via USB
- Touchscreen protector and stylus supplied as standard
- The standard machine is supplied with:
- 1x Bosch 36V batteries
- 1x battery charge and mains charging cable (UK, USA, & EU options available)
- Robust carry case for transport and storage

The PortaDot 60-30 Touch is an extremely versatile, lightweight and mobile handheld portable dot peen marking machine with a marking window of 60mm x 30mm

Pryor BenchDot – Dot Peen Marking Machine

he Pryor BenchDot is a bench mounted dot peen marking machine. These are robust and compact marking devices that can easily integrate into a workshop environment due to their quality build and compact size. The BenchDot is ideal for marking small to medium sized components of unusual shapes and dimensions with alphanumeric information and 2D barcodes.

Programmed using the 4000 Controller or Pryor’s PC based Traceability Software

- Available in 3 different marking window sizes
- A pneumatic version is available for extra deep marking
- Ideal for marking alphanumeric identification and Data Matrix codes
- Available with a wide range of accessories to tailor to your specific marking requirements
- Machine of choice for rigorous specifications of data matrix marking in the aerospace industry
- Option to upgrade to an Electric Z Axis with Autosense (EZA) for increased quality control and operator ease
- Widely used within the aerospace industry and military supply chain for marking and verification standards including JES131, MIL-STD-130 and ISO16022.

The Pryor BenchDot is a bench mounted dot peen marking machine. These are robust and compact marking devices that can easily integrate into a workshop environment due to their quality build and compact size. The BenchDot is ideal for marking small to medium sized components of unusual shapes and dimensions with alphanumeric information and 2D barcodes.

Pryor Markmate 4000 – Benchtop Dot Peen Marking System

The MarkMate is a benchtop dot peen marking machine for engraving small to medium sized components with unique alphanumeric identification, manufacturer information, logos and 2D Barcodes.

Programmed using the 4000 Controller or Pryor’s PC based Traceability Software suite, Traceable IT.

- Programmable direct part marking
- Serial and batch numbering
- Logo and decorative marking
- Security, inspection and certification marking
- Label and tag marking
- Component identification and traceability

Pryor MarkMate Touch – Bench mounted dot marking system

The MarkMate Touch is the World’s first bench mounted dot marking system that features an inbuilt 4000 integrated control system.

The user friendly 5.7” touchscreen, mounted on the marking head itself means this completely be self-contained unit has no need of a cabled external controller. Our intuitive touchscreen interface, already proving hugely successful with the Pryor 60-30 PortaDot Touch, allows users to quickly create, edit and save marking layouts without needing to step away from the machine. When ready to mark a component, the layout is quick to load and execute via the same touchscreen, or the physical start/stop button mounted alongside the screen.

Main Features:

- Marking Area: 100mm x 75mm
- Marking Formats: 5 x 7 / 7 x 9, Varidot
- Variable Marking Speed

The MarkMate Touch is the World’s first bench mounted dot marking system that features an inbuilt 4000 integrated control system.

Pryor Bench Laser – Benchtop Laser Marking Machine

The Bench Laser from Pryor is our bench-top laser marking machine that can be used across different industries for many common marking and traceability applications, including laser engraving. The machine improves on its predecessor with a number of key improvements and advancements that make it one of the most capable bench-top laser marking & engraving machines available today.

- Supplied with our latest Traceability Software and with the option to add a touchscreen controller for operating the laser and simple layout creation
- Fully automatic vertical door is standard across the bench-top range
- Larger internal area for marking larger parts
- Automatic Z-axis control
- 'Pilot’ beam for ease of mark placement
- Class 1 laser, manufactured in the UK at our Headquarters in Sheffield

The Bench Laser from Pryor is our entry level bench-top laser marking machine that can be used across different industries for many common marking, engraving, etching and traceability applications, including laser engraving.

Pryor Company Overview

Euroslide System Flow

All-in-one, versatile mobile workshop storage that can be customised with louvre panels, perforated panels, and
a range of accessories.

Euroslide Trolleys

Our range of Euroslide Trolley Kits offer perfect mobile storage stations for industrial workshops, manufacturing areas or within the workplace.

Euroslide Superbenches

Our Euroslide Superbench workshop benches feature a heavy-duty framework of 50x50 box section with hard-wearing worktops which include Solid Beech, Linoleum and Laminate. These UK-manufactured benches are great for industrial or manufacturing workshops, or to complete a garage fit-out.

Euroslide Workbenches

Our Euroslide Workbench range offers the user a robustly constructed workshop bench with the choice of 3
widths including; 1200mm, 1500mm & 1800mm to suit any environment.

Multi-Storage Cupboards

A range of heavy-duty cupboards ideal for all your storage requirements. The cupboards are available with a combination of accessories including drawers, shelves and perforated/louvre rear panels. Either with solid doors or vision doors which allow you to inspect the contents of cupboards.

Euroslide Cupboards

Our 2-metre tall Euroslide Cupboards bring a combination of storage and security to any workshop fit-out. A weld and rivet construction provides all-round robustness.

Euroslide System Tek

System Tek allows you to build your own configuration by selecting from a range of cabinets, accessories and worktop options. The kits are designed to fit perfectly into workshops, garages or workplaces.

Euroslide Modular Workshop Kits

Create the ultimate workshop or garage fit-out with our extensive range of Modular Euroslide Kits. There is a Euroslide Modular Kit to fit every environment and budget. Choose from our wide choice of Modular Kits or create the workshop of your dreams with our impressive Corner Modular Kits! Alternatively, you can build your own Modular layout. If our kits do not match your needs, simply design your own! Choose the required cabinets, worktops, cupboards, overhead storage and accessories and build your workshop - your way!

Euroslide Under Bench Cabinets

This range offers a versatile method of tool storage and is perfect for industrial applications, garage fit-outs and workshops. The Under Bench Cabinets are available with castors or stands.

Euroslide Mobile Cabinets

Our Mobile Euroslide Tool Cabinet range offers a versatile method of tool storage and is perfect for industrial applications, garage fit-outs and workshops. They are suitable for storing heavy tools and equipment within industrial and workshop environments.

Euroslide Cabinets

Euroslide cabinets offer a versatile method of storage for industrial and workshop environments. The cabinets are
specially designed with high-load bearing drawers, making them ideal for storing heavy tools and equipment safely and securely.

New Quantum 4 CNC CMM

Designed and manufactured in the UK, this premium ‘Quantum 4 CNC’ uses the latest computerised stress analysis to produce a stable, rigid and accurate CMM.

The ‘Quantum 4 CNC’ model offers the precision of a modern CMM and also the ability to inspect parts or components against geometric tolerances or CAD models.

QCT’s commitment and dedication to the Coordinate-Measuring Machine industry instigated the development of the Quantum 4. With over 30 years’ experience working with this type of machinery, the team redesigned the CMM completely using the latest measuring technology and encompassing advancements in stress analysis software to create a model that can produce strong yet light designs.

By introducing a new frame design, the ‘Quantum 4 CNC’ now allows for a greater variation in model size without compromising on accuracy. This opens up the possibilities for inspection of a wider range of products, components and parts.

Quantum 4 Manual CMM

The ‘Quantum 4 Manual’ is supplied with our bespoke software and is available in standard frame sizes , other sizes can be built on request . Built and designed at QCT’s UK works, the ‘Quantum 4 Manual’ is guaranteed to be of outstanding build quality and automatically comes with our full installation, one year warranty, calibration and training package.

Refurbished CMM

Mitutoyo , Hexagon , LK Metrology, all our refurbished CMMs are supplied with Inpect3D-Pro software and new electronics retrofitted to a refurbished machine. This brings the speed, controllability and data output up to date. There are options in both manual and automated control packages and we can tailor something suitable to your exact specifications.

Of course, our service, calibration and warranty are all supplied with the purchase of a refurbished machine. Ongoing contracts for annual calibration and service are also available to arrange after the expiry of your 1 year warranty. For an affordable and practical solution to your precision measuring requirements, speak to a member of our team today to run through the options available.

QCT – Kreon ACE Arm & Laser Scanner

A new scanning experience
Ace Skyline combines the Ace measuring arm and the Skyline 3D scanner, providing a high performance system for contact and non contact 3D measurements.
Accurate, fast, flexible…it replies to all your requirements and can scan the most challenging parts.

QCT CMM Specialist

Company Brochure

Pro 64 Offline

QCT – Kreon ACE Arm & Scanner

Pro64 +Cad

Inspect 3d Geometric Software

Quantum 4 Manual CMM

Quantum 4 CNC CMM

QuickVend Tooling on demand

The Quickgrind QuickVend tooling on-demand brochure presents our flexible, customer-centric tool supply solution designed to streamline inventory, reduce lead times and lower tooling costs. QuickVend combines automated vending, controlled stock management and tailored replenishment options to deliver the right tools, in the right quantities, when needed. The brochure outlines key benefits including improved availability, reduced downtime, simplified purchasing and enhanced operational efficiency, supported by Quickgrind’s responsive service and technical support network.

Quickgrind Super Alloys

Quickgrind’s Super Alloys range brochure presents a focused selection of solid carbide tooling, modular tooling and drills engineered to meet the demanding conditions of machining high-performance super alloys such as Inconel, titanium and other heat-resistant materials. The range includes high-performance end mills, deep hole and multi-diameter drills, specialised cutters and bespoke tool solutions designed for improved wear resistance, heat management and productivity. Standard tools are available ex-stock, and customisation is supported through Quickgrind’s Infinite Possibilities® programme to deliver optimised tools tailored to specific applications and performance requirements.

Quickgrind Spectre Phantom Bulldog Reaper

Quickgrind QuickCam

The Quickgrind QuickCam brochure introduces QuickCam, Quickgrind’s advanced machining strategy and CAM support service designed to reduce cycle times, cut tooling costs and improve throughput on complex parts and difficult materials. The brochure explains how QuickCam combines cutting-edge tooling with tailored toolpath optimisation, CAM programming and verification to deliver effective machining strategies. It outlines key benefits including reduced cycle time costs, increased output and improved capacity, supported by Quickgrind’s technical expertise and solutions-focused approach.

Quickgrind Orbis

The Quickgrind Orbis high technology lollipop cutter brochure presents a specialist range of custom-designed lollipop end mills engineered for complex 3D and 5-axis machining applications. Orbis tools are available with multiple flute counts and tailored geometries to suit materials from aluminium and stainless steel to titanium and high temp alloys. Designed for superb access in difficult-to-reach features, excellent surface finish and high-speed cutting performance, the range can be configured in virtually any size, diameter, neck and reach, coating and specification through Quickgrind’s Infinite Possibilities® philosophy. Orbis cutters support advanced milling strategies, including tube milling and helical interpolation, with performance optimised for specific material groups and component challenges.

Quickgrind MX coating datasheet

Quickgrind ModX

The Quickgrind ModX® modular tooling range brochure introduces a flexible, high-performance modular system that combines the precision and rigidity of solid carbide with the interchangeability of modular tooling. ModX® features a carbide shank with tight tolerances, a unique locking mechanism for secure head-to-shank stability, and compatibility with Quickgrind’s Infinite Possibilities® customisation programme for head length, diameter, coatings and more. The range supports a wide variety of modular heads, including end mills, barrel tools, ball nose cutters and application-specific solutions, allowing users to build tailored tooling solutions that optimise performance, reduce cost and improve efficiency compared with traditional tooling systems. The brochure also highlights the engineering features that deliver superior rigidity, accuracy and performance across diverse machining operations.

Quickgrind Mirage Mirage Super Delta

Quickgrind Hardened Materials Milling

Quickgrind’s Hardened Materials range brochure showcases a specialised portfolio of solid carbide tooling, modular tooling and drills engineered for the precise machining of hardened steels and other tough materials. The brochure highlights performance-focused end mills (such as Warrior, Samurai, Mirage and Mirage Super), high-feed cutters, barrel tools, lollipop cutters and multi-bore solutions, supported by a choice of advanced coatings to enhance wear resistance and productivity. Standard tools are available ex-stock and can be tailored through Quickgrind’s Infinite Possibilities® programme to meet specific application requirements, with supporting sections on technical data, machining strategies and quality assurance.

Quickgrind Gladiator Zodiac Alligator Ball Nose

Quickgrind Full Range

Quickgrind F1 Motorsport

The Quickgrind F1/Motorsport range brochure showcases our specialist solid carbide tooling, modular tooling and drills engineered for the exacting demands of Formula 1 and high-performance motorsport component machining. It highlights high precision tools for driveline, suspension, gearbox, brake and other critical parts, supported by quality inspection, rapid turnaround and bespoke options tailored to each application. The brochure features key high-performance end mills, variable flute geometries, specialised drills and coatings to deliver speed, accuracy and reliability in super alloys, titanium, steels and other difficult materials

Quickgrind Eliminator

Quickgrind’s Eliminator Barrel Tool range brochure introduces a precision-engineered series of conical, tangential, lens, form F and concave barrel tools designed to transform finishing and semi-finishing strategies across demanding 3D machining applications. By taking the arc segment of a large radius to form the flute geometry, Eliminator tools enable significantly larger step down distances, reduce cycle times by up to 90 percent compared with traditional ballnose endmills and produce low-Ra surface finishes that can eliminate manual polishing. Tools can be custom made in virtually any size, diameter, radius, coating and reach to suit specific applications in industries from aerospace and motorsport to mould and die and medical. The range supports advanced CAM strategies and is compatible with Quickgrind’s Infinite Possibilities® approach to bespoke tooling solutions.

Quickgrind Drills

Quickgrind’s drills range delivers precision holemaking and performance across a wide variety of materials and applications. The portfolio includes high performance solid carbide drills engineered for process reliability and extended tool life, with options covering general purpose, deep hole, micro/mini, and application-specific drills such as Lion GTC/GD, Puma HRSA, Lynx Micro & Mini, Leopard DHD, Jaguar, Cougar TF, and Tiger designs. Drills are available with through-coolant or solid configurations, tailored helix angles and flute geometries, and a choice of superior coatings to enhance wear resistance and productivity. The range supports a broad spectrum of materials including steels, stainless steels, high temp alloys, cast irons and non-ferrous metals, and can be custom-designed to suit specific diameters, lengths and performance requirements.

Quickgrind Dental

The Quickgrind Dental range brochure presents a comprehensive portfolio of high-precision solid carbide tooling engineered for the exacting demands of dental laboratories and CAD/CAM workflows. It highlights advanced end mills, drills and milling cutters designed for optimal performance across modern dental materials including cobalt-chromium, titanium, zirconium oxide, PMMA, PEEK and wax. Key tools include specialised ball nose and rib-type end mills for fine finishes and intricate features, taper and high-feed tools for rapid material removal, and rigid micro drills for precision holemaking. All tools are available ex-stock or tailored through Quickgrind’s Infinite Possibilities® programme to match specific materials, geometries and machining strategies, helping dental manufacturers achieve superior accuracy, reliability and productivity.

Quickgrind Aluminium Profile Routing Cutters

Quickgrind Aluminium and Non-ferrous Range

The Quickgrind Aluminium and Non-Ferrous range brochure presents a focused portfolio of solid carbide tooling, modular tooling and drills designed specifically for machining aluminium alloys and other non-ferrous materials with high precision, surface finish and efficiency. The range includes high performance end mills (such as QAlu, Alligator and Caiman), barrel and lollipop cutters, multi-diameter and application specific drills, all engineered to deliver reliable performance in soft and lightweight alloys. Standard tools are available ex-stock, with customisation and modular tooling options supported through Quickgrind’s Infinite Possibilities® programme to meet specific application needs and enhance productivity.

Quickgrind Standard Range Brochure

Quickgrind Standard Range Brochure
An overview of Quickgrind’s core standard tooling range, showcasing our most commonly used solid carbide tools and proven geometries. The brochure highlights reliable, readily available solutions designed to deliver consistent performance, quality, and value across a wide range of general machining applications.

Yateks Realta 3D Measurement Videoscope

Realta 3D Measurement Videoscope
The Realta series features a 7″ IPS HD LCD screen with a resolution of up to 1920 * 1200, offering dual functionality with both touch and button controls for fast and easy operation. It incorporates Yateks patented technology and utilizes self-developed graphic processor technology, enhancing image and video response speed and resulting in a clearer and more detailed presentation of image. The probe allows for 360° omni-directional rotation, equipped with overload protection and automatic locking & resetting capabilities, enabling long-distance image transmission for deeper channel detection. The instrument primarily consists of four components: the camera module, insertion tube, host, and operating handle. This innovative non-destructive flaw detection instrument integrates optics, precision machinery, electro-mechanics, electronic technology, and microscopic camera technology. It is commonly used to detect internal surface defects that cannot be seen by the naked eye.

Yateks Q Series HD Articulating Videoscope

Small diameter 2-Way articulating HD Videoscopes
High definition, intelligent, convenient ——Q Series, adopting the latest digital high-definition image processing technology, with mega pixels and a 5.5-inch OLED big screen, to ensure clearer images. Even in strong sunlight, subtle defects can also be detected. In addition, this product adopts mechanical 360° rocker technology and replaceable insertion tube structure, with multiple camera options such as 2.2mm, 2.8mm, 3.9mm, 6mm forward or dual or interchangeable cameras. Users can choose any according to their needs. One base unit with multiple insertion tube options, customers can get the best combination at the best price to meet the needs of a variety of working conditions.

Electro Mechanical labelling – made fast and easy

The SMS 430 and the SMS Tag-ID are designed for both Health and Safety and Electro-mechanical labeling. They can deliver cable and wire marking, equipment labelling and even high durability tags for LO/TO and for inspection. Both are robust, reliable and come complete with a no quibble 3 YEAR WARRANTY.

NEW SMS R1 Colour and Cut labelling system

The SMS R1 will print in up to 14 colours and cut any shape - on high life vinyls, metalised polyesters and a large range of specialist materials. It can output over 10 meters of continuous or mixed labels/signs - it can work with 90% of available software and is fully certified.
A perfect product for part of product labels, health and safety, equipment labeling and more.

The SMS 430 and TAG-ID

The SMS R1 colour and cut printer

SMS 430 and TAG-ID

The SMS R1 colour and cut printer

Extreme ISF® Process

The Extreme ISF® Process is a suite of chemical and chemical-mechanical surface finishing and polishing technologies including low and high energy isotropic superfinishing technologies. The Extreme ISF Process is capable of removing the extreme surface roughness, surface and near-surface defects (keyhole porosity and the like) inherent to metal AM components while simultaneously improving component dynamic fatigue life and providing a bright, mirror-like surface appearance.

Comprised of two primary process technologies (Chemical Polishing and Chemical-Mechanical Polishing) that can be used individually or in combination, the Extreme ISF Process is compatible with a wide range of component geometries including lattice structures and complex internal passages. Because of REM’s unique chemically assisted technology, the Extreme ISF® Process is also better able to preserve fine features, edges, and overall component geometry than abrasive-only techniques or electrochemical processes. REM has a broad range of alloy processing experience which we are constantly expanding.

REM’s Extreme ISF Alloy Capabilities include:
Titanium Alloys (ex. Ti 6-4, CP Ti)SEM-Cross-Section-Before-After Extreme ISF
Nickel-Chrome Superalloys (ex. IN-625, IN-718, HX)
Iron-Nickel Superalloys (JBK-75, NASA HR1)
Stainless Steels (ex. 17-4, 15-5, 316/316L)
Carbon Steels (ex. Ferrium® C64, SAE4140)
Maraging and Tool Steels (A2, L40, H13)
Copper Alloys (ex. GrCOP-42, GrCOP-84, CP Cu)
Aluminum Alloys (ex. AlSi10Mg, AS7/F357, Scalmalloy®, Al6061 RAM2, A205/A20X)
Nickel Alloys (ex. Invar 36, Permalloy)
Bulk Metallic Glass Alloys

An additional benefit of the Extreme ISF Process technology is that it can be effectively used to ensure complete powder removal in some alloys thereby increasing component cleanliness (improving biocompatibility) and eliminating FOD (foreign object debris) risks.

The Extreme ISF Process can be tailored to specific material removal limitations and is capable of holding tolerances +/- 0.0001″ (~2.5 µm); the process technology can be used to deliver surface finishes as low as 4 µin (0.1 µm) Ra or can be utilized to consistently hit common engineering specifications of <125 µin (3.2 µm), <63 µin (1.6 µm), <32 µin (0.8 µm), or <16 µin (0.4 µm). The Extreme ISF® Process is a robust process technology that is scalable and available via outsourced processing or as a technology installation. Whether your needs are to improve the fatigue life of a rotating turbine engine component or to obtain a jewelry level finish on a decorative component, REM Surface Engineering and our Extreme ISF® Process have the experience and the expertise to meet your needs. Contact us today to learn more or to Start a Project.

ISF® Process

REM’s ISF® Process is the ultra precision application of our isotropic superfinishing technology for subtractively manufactured components. The ISF® Process is a suite of chemically accelerated surface finishing and polishing technologies that generate low Ra surfaces with non-directional/isotropic surface textures and exceptionally high bearing ratios. The ISF® Process can be performed in a variety of standard and/or customized mass finishing apparatuses in order to execute REM’s unique superfinishing method.

Traditional, abrasive-only mass finishing technologies suffer from long cycle times, higher final surface roughnesses, and increased geometric alterations to parts with defined geometries and micro-geometries, such as gears, bearings, and airfoils. REM’s chemically accelerated technology eliminates these drawbacks, allowing reduce cycle times and low roughness surface finishes (Ra<0.1 µm/4 µin or lower). Additionally, the ISF Process is specifically designed to accommodate precision component applications, maintaining complex component shapes such as tight pitch helical gears and airfoil tips with micron-level accuracy and offering the ability to mask surfaces from the process if desired via the use of REM’s Process Aids. REM has a broad range of alloy processing experience which we are constantly expanding to meet customer/project needs. REM’s ISF® Process Alloy Capabilities include: Titanium Alloys (ex. Ti 6-4, CP Ti) Nickel-Chrome Superalloys (ex. IN-625, IN-718, HX) Iron-Nickel Supperalloys (JBK-75, NASA HR1) Stainless Steels (ex. 17-4, 15-5, 316/316L) Carbon Steels (ex. Ferrium® C64, SAE4140, SAE9310, Pryowear® 53) Maraging and Tool Steels (A2, L40, H13) Copper Alloys Aluminum Alloys Nickel Alloys (ex. Invar 36, Permalloy) REM’s ISF® Process is widely used in the aerospace, heavy equipment, medical and other industries due to its unparalleled range of performance benefits including increased resistance to contact fatigue, bending fatigue, and scuffing, as well as increased surface cleanliness and drastically reduced friction. The precision material removal control of the ISF® Process also makes it an optimal method of repairing high-value components such as wind turbine gears, gas turbine compressor blades, and flight-critical aerospace gears. REM’s ISF® Process has been installed at hundreds of customer sites and has been a robust processing solution for over three decades. The ISF Process is also available as an outsource processing solution via one of REM’s facilities. Whether your needs are to increase the power density allowable of a gearbox, increase the efficiency of a gas turbine engine, improve the biocompatibility of a medical implant/component, or any of the other range of surface finish oriented requirements, REM Surface Engineering and our ISF® Process have the experience and expertise to meet your needs. Contact us to find out specifically how the ISF® Process can benefit your business or to Start a Project.

REM Surface Finishing Solutions for Additive Manufacturing Handout

XR20 rotary axis calibrator

XR20 rotary axis calibrator
Rotary axis positioning is critical to machine accuracy. The XR20 rotary axis calibrator provides rapid calibration of rotary axes, to ±1 arc second accuracy.

What is an XR20 rotary axis calibrator?
The XR20 rotary axis calibrator works in conjunction with XL-80 and XM-60 laser systems providing highly accurate, repeatable rotary axis calibration for stages, jigs and machine tools.

It consists of an integrated angular retroreflector mounted on a precision servo-controlled axis. The angular position of the axis, and the optics relative to the main body housing, is controlled by a very high accuracy encoder system with the scale directly machined on the main bearing.

XL-80 laser interferometer system

XL-80 laser system
The Renishaw XL-80 laser interferometer offers the ultimate in high performance measurement and calibration for motion systems, including CMMs and machine tools.
Improve your business performance with XL-80
Fast, accurate and extremely portable, it is no surprise the XL-80 system is the best selling calibration laser.
Together with advanced software solutions and superior performance, the XL-80 can significantly improve your business performance.

Renishaw has been designing, manufacturing and supplying laser systems for over 25 years. The XL-80 builds on that experience to deliver a real advance in system performance and operational benefits for users.

QC20 ballbar

QC20 ballbar
The industry standard for quick, simple and effective machine tool performance verification.

QC20 ballbar testing offers significant performance and operational benefits.
Ballbar testing provides a simple, rapid check of a CNC machine tool's positioning performance to recognised international standards (e.g. ISO, ANSI/ASME, etc). This allows users to benchmark and track the condition of their machines, and to quickly diagnose problems that may require maintenance. It also identifies the error sources that produce them.

Regular testing of machine tools using QC20 ballbar helps to:

ensure accurate parts, first time, from CNC machines
reduce machine down-time, scrap and inspection costs
demonstrate compliance with machine performance and quality management standards
implement fact based predictive maintenance

XM-60 multi-axis calibrator system

Unique technology, optical roll measurement and fibre optic launch.

XM-60 is a laser measurement system capable of measuring errors in six degrees of freedom along a linear axis, simultaneously from a single set-up. It provides a powerful diagnostic tool to measure all geometric errors in the axis from a single capture.

For users of volumetric compensation XM-60 provides a quick and accurate method of data population. All measurements are made optically allowing use in any orientation.

QC20-W

QC20-W ballbar features a Renishaw developed linear sensor and Bluetooth® wireless technology

RHF Axial Fans

RHF Centrifugal Fans

RIME COMPANY PRESENTATION

ROCKSTEADY MANUFACTURING PROCESS

ROCKSTEADY QUICK CHANGE POWER CHUCK

ROCKSTEADY VIDEO BUSINESS CARD

ROCKSTEADY KHC BROCHURE

The Rocksteady KHC Chuck offers a great alternative to the common Japanese and Taiwanese Chucks on the market. Available in 2,3 & 4 Jaw options contact us for competitive prices

ROCKSTEADY QUICK CHANGE POWER CHUCK

The Rocksteady Quick Change Chuck offers High Speed anti centrifugal clamping with the benefit of serrated Base Jaws with Quick Change - save time and money and utilise your existing Jaws

HILMA ASH Automated Workholding System

HILMA.ASH 125 Automated Workholding System
Hydraulic double-acting, jaw width 125
The long-stroke offers sufficient flexibility for the fully automated production of workpieces for initial and subsequent clamping.

Elmo Die Cart

Die changing carts facilitate the handling of
medium-weight dies and enable dies weighing
up to 850 kg to be safely transported in an
easy and time-saving way.
All cart types are specifically designed for
pressing and punching dies as well as for injection
and casting moulds.

HILMA UC 125 5 Axis clamping system

HILMA.UC 125 machine vice
Modular, flexible, precise, jaw width 125
The HILMA.UC125 universal clamping system is suitable for almost unlimited clamping tasks. Small workpieces as well as large plates can be clamped and machined with high degrees of freedom. Even when production requirements change, there is no need to invest in new clamping devices. The HILMA.UC universal clamping system can be adapted to different workpiece geometries in just a few steps.

Hilma Workholding systems

HILMA Workholding systems
Solutions for your modern production Program overview.

Roemheld program summary

HILMA ASH Automated Workholding System

HILMA.ASH 125 Automated Workholding System
Hydraulic double-acting, jaw width 125
The long-stroke offers sufficient flexibility for the fully automated production of workpieces for initial and subsequent clamping.

Special features of the HILMA.ASH 125 machine vice family:

economic: fully automated production
flexible: for different sizes of component families
compact: optimum accessibility

Roemheld program summary

Roemheld program summary

ROTATIONAL UNITS

BALL SCREWS

LINEAR SYSTEMS

LINEAR ACTUATORS

TELESCOPIC SLIDES

LINEAR GUIDES

ROMI | Hybrid Injection Moulding Machines – ROMI EN SERIES – New Generation

ROMI EN Series - New Generation was designed to offer excellent performance, combining high technology, productivity and low energy consumption.

5-point mechanical-hydraulic bi-toggle closing system optimized to provide smooth closing and opening movements of the mold, better distribution of forces during locking.

ROMI | Flat Bed CNC Lathes – ROMI C SERIES – New Generation

The ROMI C Series lathes are equipped with SIEMENS CNC offering great flexibility for machining a variety of parts, with optimal levels of power, rapid movements, and high accuracy. The machines come with the option of an automatic indexing tool turret, which reduces setup and cycle times.

With the optional RMMP, the machines can be operated manually using the electronic hand wheels or joysticks.

ROMI | Slant Bed Turning Centres – ROMI GL SERIES – New Generation

The GL Series is designed to operate in environments of medium to high production, the New Generation offers high power and torque. Its robust structure is ideal for machining at full power to increase efficiency, whilst offering high rigidity during severe machining operations. The GL Series also offers thermal and geometric stability, accuracy, high performance, and productivity.

ROMI | 5-axis Vertical Machining Centres – ROMI DCM 620 SERIES – New Generation

The 5-axis / 5-sided vertical machining centres from the ROMI DCM620 Series are equipped with the SIEMENS CNC, which allows for high performance of parts with both simple and complex geometry in a single setup, ensuring remarkable savings in setup and cycle time. The support casting of the table assures total stability in high load operations.

ROMI | Vertical Machining Centres – ROMI D SERIES – New Generation

The ROMI D Series – New Generation is offered in four models: ROMI D 600, ROMI D 800, ROMI D 1000, and ROMI D 1250. Extremely versatile for several machining applications, with larger workspace, offers high rigidity even under severe machining conditions, presents thermal and geometric stability ensuring great performance, precision, and productivity.

ROMI | New Generation ROMI C Series

ROMI | New Generation Injection Molding ROMI EN 300

ROMI | About Romi

ROMI | What do you know about ROMI

BURKHARDT+WEBER | We are BW

ROMI | Slant Bed Turning Centres – ROMI GL SERIES – New Generation

ROMI | Vertical Machining Centers – ROMI D SERIES – New Generation

BURKHARDT+WEBER | Expert Service. Fast Solutions. Maximum Uptime

BURKHARDT+WEBER | Even the best machines sometimes need to be serviced by specialists. Fast, competent and solution-oriented. BW provides services exclusively using its own employees with many years of experience who undergo regular training. They are equipped with the very latest tools, measuring devices and communication equipment and are always state of the art. They get you up and running fast.

BURKHARDT+WEBER | Your Holistic Partner for Customized Manufacturing Solutions

BURKHARDT+WEBER is your holistic technology partner for customized manufacturing solutions. We supply more than just machines – we create solutions that inspire. Reliable, customized machine concepts with associated clamping technology and fixtures, as well as automation solutions with intelligent networking. We don’t offer off-the-shelf machines – we configure your ideal machine and design it together to meet your current and future requirements.

ROMI | 5-axis Vertical Machining Centres – ROMI DCM 620 SERIES – New Generation

The ROMI DCM 620 Series – New Generation features advanced 5-axis / 5-face vertical machining centres designed for machining simple and complex geometries at high speeds. With a 5-axis / 5-face configuration, complex parts can be machined in a single setup, significantly reducing machining time with efficiency, precision, and productivity.

The quality of ROMI machines’ manufacturing processes ensures reliability and operational effectiveness. All machines are inspected with a laser system for positioning and repeatability measurements. Axis alignment verification is performed using a Ball Bar system, ensuring perfect interpolation of axes B and C.

ROMI | Slant Bed Turning Centres – ROMI GL SERIES – New Generation

ROMI GL Series – New Generation Turning Centres
The GL Series is designed to operate in environments of medium to high production, the New Generation offers high power and torque. Its robust structure is ideal for machining at full power to increase efficiency, whilst offering high rigidity during severe machining operations. The GL Series also offers thermal and geometric stability, accuracy, high performance, and productivity.

The quality of the manufacturing processes ensures reliability and operational efficiency of ROMI machines. Designed and analysed using 3D CAD software, the entire machine structure of the ROMI GL Series is dimensioned by Finite Element Analysis (FEA), resulting in improved structures for each machine model.

The GL Series offers a cooling system which brings great heat and thermal stability to the machine assembly. A high precision spindle is designed to withstand high machining forces and high speeds with continuous variation.

ROMI | Vertical Machining Centres – ROMI D SERIES – New Generation

ROMI D Series – New Generation Machining Centres
The ROMI D Series – New Generation is offered in four models: ROMI D 600, ROMI D 800, ROMI D 1000, and ROMI D 1250. Extremely versatile for several machining applications, with larger workspace, offers high rigidity even under severe machining conditions, presents thermal and geometric stability ensuring great performance, precision, and productivity.

The main motor is directly coupled to the headstock cartridge with versions of 10,000 or 15,000 rpm and with ultra-precision bearings that enable excellent accuracy and minimal temperature increases even when operating continuously in high rpm’s.

Equipped with the Fanuc 0i-MF i-HMI CNC, offering a user-friendly interface with conversational programming. The CNC main screen comes with applications specific for planning, machining, improvements, and utilities allowing access to functions in only two clicks.

ROMI l Full range of Injection Moulding Machines

Our all-electric machine is the upgrade of the EN range, total overlap of movements, even lower energy consumption with the highest precision, repeatability and short cycles, our technical machine for all your engineering applications. Clamping tonnage from 75 to 300T.

ROMI | Flat Bed CNC Lathes – ROMI C SERIES – New Generation

The CNC Lathes from the ROMI C Series – New Generation offer great versatility for machining different types of parts, with excellent levels of power, speed of movement, and machining precision. With a robust structure, high rigidity, and stability, they provide excellent performance under various machining conditions.

Ribbed cast iron bed supported by columns, forming a unit that guarantees rigidity and dimensional stability to the machine, supporting its main assemblies.

Cross slide supported by steel box ways guides, induction-hardened and ground, with application of “TURCITE,” allowing for high accelerations and speeds, forming a highly rigid assembly with excellent geometric precision.

AxonV

AxonV is the ideal choice for those looking for a compact CNC milling machine for aluminum and plastics, capable of delivering uncompromising milling performance with high standards of speed, precision, and finishing quality.

Versatile, compact, and ergonomic, AxonV offers a best-in-class ratio between usable working area and overall dimensions, making it the ideal solution for those who need a high-performance CNC milling machine even in limited spaces.

From prototyping to high-volume production, it is the reference CNC milling machine for machining aluminum, brass, engineering plastics, composite and advanced materials.

SkyMill

Powerful and precise, SkyMill is the ideal compact CNC milling machine for those looking for the best milling solutions in the 2000×1000 mm format.

Its power allows milling with high pass depths and widths with great material removal. Its extreme rigidity, guaranteed by a 12 mm thick electrowelded steel tubular frame, offers extremely high accuracies and maximum levels of finish.

https://rmtechnologies.it/en/skymill/

Murlink®- Advanced Lifting & Lashing

The Murlink® synthetic chain is an advanced lifting and lashing solution engineered from ultra-high-strength synthetic fiber (Dyneema®), offering exceptional performance compared to traditional steel chains. It delivers a superior strength-to-weight ratio—being significantly lighter while enabling the handling of heavier loads with existing lifting systems—enhancing operational efficiency and safety. Its flexibility, softness, and resistance to corrosion, abrasion, and cutting help protect cargo and extend service life, while features such as non-conductivity and buoyancy in water broaden its usability across marine and offshore environments. Designed for ergonomic handling and adaptable length adjustment on site, Murlink® synthetic chain represents a modern, sustainable alternative to conventional metal chains in industrial and heavy lifting applications.

Pewag – Safety in Moving People & Goods

Providing customers with world-class solutions that are both strong and sustainable. Pewag combines traditional craftsmanship with cutting edge technology to ensure products exceed the demands of the ever changing world.

Holmatro – Mastering Power

Holmatro is a Premier Hydraulic Brand dedicated to providing innovative hydraulic equipment worldwide. We invite you to learn more about this brand, the products and how RSS Group can support you in doing your specialized work.

Packaging options for Industrial Components

Packaging options for Cutting tools

Cases – Heavy duty / light duty & custom foam insert options

A wide range of cases direct from the manufacturer in hundreds of sizes and colour options. Available with Pick and Pluck foam or custom-made foam inserts.

rose plastic General Catalogue

Consumables

Additive Manufacturing (AM)

We are AM Solutions–3D post processing technology. With over 80 years of cross-industry know-how, Rösler is among the worldwide leading suppliers of innovative solutions in the field of surface finishing.
In recent years, we have been increasingly dealing with requests for the surface finishing of 3D printed parts. In this sense, we have concluded quickly that, compared to traditional manufacturing processes, additive manufacturing poses entirely new challenges for post processing and surface finishing. For example, the unmachined surface of additively manufactured components is significantly rougher and also the more complex geometries make smoothing and polishing much more difficult. In addition to that, there are new challenges like unpacking, the removal of loose or sintered powder residues, and, of course, the removal of support structures. Often, these challenges are still solved manually, but this has a negative impact on cost effectiveness and reproducibility.
To meet these requirements in the best possible way, we established the brand AM Solutions - 3D post processing technology, which is responsible for developing and offering tailor-made equipment, process technologies, and consumables for the automated post processing of 3D printed components. Regardless of material, printing process, or production volume, we will find the best technical and most economical solution for your post processing requirements. Our experts are here to provide advice and support starting at the design phase of your parts to guarantee perfect post processing.

Shot Blasting

The range of machines from Rösler includes systems for precise compressed air blasting, wet blasting, as well as turbine blasting with highly efficient turbines, also known as blast wheels. Turbine shot blasting machines, or wheel blasters, are particularly well known for their low energy consumption, large blast coverage area, the so-called “hot spot” and achieving uniform surfaces.
Injector and pressure blasting systems are especially suited to small area applications and precision tasks, both automated and manual. They also allow the use of highly abrasive media, which cannot usually be used in turbine blasting machines, such as corundum, silicon carbides, glass beads and fine plastic granulate.
For descaling, de-rusting, paint stripping, de-sanding, deburring, cleaning and creating homogeneous surface finishes. Not many technical procedures have such a variety of uses as shot blasting, especially when it comes to metal surfaces. However, other materials, such as concrete, sandstone, glass, textiles, wood and plastics, can also be processed with machines from Rösler.
RHBE spinner hanger blast machines are used for processing delicate work pieces that cannot tumble over each other; also for heavy and large components with complex shapes.
The work pieces are placed on special carriers (“christmas tree”), which are then transported into the blast chamber. The simultaneous rotation and oscillation of the work piece carrier in front of the turbines ensures perfect, all-around shot blasting results.
RHBE machines are equally suitable for processing single components as well as entire work piece batches
Robust design allows multi-shift operation.
Optimal turbine placement around the blast chamber guarantees maximum performance with a minimum of wear.
Digitalization and process monitoring also play an increasingly important role in the field of shot blasting.
With Rösler Smart Solutions, we offer our customers a digital solution for all areas of process monitoring. From the quality of the components, to analyzing the operating parameters and even predictive maintenance. Finally, you are able to respond quicker to problems and faults, use active monitoring, reduce your processing costs and lots more.
Choosing a machine from Rösler isn’t the end of your journey with us. As your partner, we offer a unique product range that covers everything you need for your surface finishing applications:
Optimal customer support from our worldwide industry experts together with our sites around the globe
Use of state-of-the-art simulation tools to simulate and optimize challenging blasting processes
Digital process monitoring for even more reliable and cost-effective processes
Expert advice and testing in our worldwide Customer Experience Centers
State-of-the-art manufacturing sites with a unique in-house production range
After sales service for shot blasting machines, including individual service contracts and retrofitting advice
Worldwide support from our own service and application engineers on site
Training and professional development opportunities for your employees in our Rösler Academy
Our shot blasting machines boast a long service life, low maintenance requirements and innovative features.

Mass Finishing

We offer everything you need from a single source – Rösler. This makes us unique and you successful
Here at Rösler, we draw on our extensive experience gathered over the past 80 years in the mass finising sector, We have cosistently developed our process know-how by performing hundreds of thousands of tests for a wide range of industries in our world wide customer experience centers. True to our motto ʺfinding a better wayʺ, We aim to give you the competive edge in terms of quality and profitability. Whether you’re looking for a standard process, a special solution or highly automated production cells, Your components are in the best hands.
As the market and technology leader in the field of vibratory finishing, we have an almost unlimited selection of different mass finishing machines and technologies. Our range includes robust all-rounders, such as the well-established rotary vibrator, our centrifugal finishing machines, fully-automated high-precision machines, such as our drag finishing machines and Surf-Finisher, as well as fully automated linked systems
Metal, plastic, ceramic or wood, deburring, descaling, rust removal or polishing to name a few – the uses for mass finishing machines are almost limitless and they have been used successfully, day in and day out for decades in many industries such as aerospace, medical, the automotive sector, coin and jewellery industries. Nowadays, almost every work piece requires functional or aesthetic surface finishing.

Mass finishing offers a big advantage over other competing methods. By combining processes, several production steps can often be carried out simultaneously. As a result, processing time is reduced, fewer resources are used and it is more cost-effective.

Everything you need from a single source

Choosing equipment from Rösler isn’t the end of your journey with us. Our Rösler complete service provides all the components, peripheral solutions and services you need as well as our after sales support and extensive consumables stocked in our UK branch ready for your needs. We can optimize and individually adapted to your requirements

This includes:
• A choice of approx. 15,000 consumables developed and produced in-house
• Dedicated peripheral equipment, such as sustainable drying solutions, resource-saving centrifugal technology, and industrial washing systems
• Digital monitoring of process water for more reliable and cost-effective processes
• Expert advice and extensive testing in our worldwide Customer Experience Centres
• Individually tailored servicing contracts
• Worldwide support from our own service and application engineers on site
• Training and professional development opportunities for your employees in our Rösler Academy
• State-of-the-art manufacturing sites with a unique in-house production range
Let Rösler be your partner to, ‘find a better way’ for you.

Rösler Company Video

Process Water

Consumables

AM Solutions

Mass Finishing Equipment

Wave Spring

When it comes to finding the perfect spring solution for your assembly, settling for traditional coil or disc springs may not always be the best choice. Instead, consider wave springs as a superior alternative. Rotor Clip wave springs are made from our own coiled flat wire with added waves for spring effect. Wave springs require only half the work height of traditional springs, allowing you to maximize space in your application, and
provide consistent force over a wide range of deflections, ensuring reliable performance while improving dimensional tolerances.

Retaining Ring

As the only manufacturer of all retaining ring styles (tapered section/circlip, constant section/snap ring, and spiral rings), Rotor Clip stands out from the competition. We are committed to producing the most durable and highest quality rings on the market, offering a comprehensive lineup of nearly 20,000 standard parts with diameters from .040” to 47” (1mm to 1200mm), crafted from materials like carbon steel, stainless steel, or beryllium copper.

Hose Clamps

Our clamps hold IATF 16949 and ISO 9001:2015 certification. Offering an optimized alternative to conventional clamps, Rotor Clip designs streamline the clamping process, ensuring optimal performance and effectiveness. Trust us for hassle-free and reliable hose clamp solutions.

Product Overview

RUF – About Us

“Behind every machine, there is a person. Behind RUF briquetting machines, there are people who create added value.” - Hans Ruf, company founder

Ruf Maschinenbau GmbH & Co. KG is a family run company in the second generation which has specialised in the development and production of briquetting systems for over 35 years.

On a production site that now spreads across 13,000 m² in Zaisertshofen (Bavaria), more than 10,000 pressing tests have been conducted and more than 5,000 briquetting machines manufactured, which are in operation in over 100 countries worldwide.

Learn more about RUF - the leading supplier of hydraulic briquette presses!

Aluminium Briquetting Process

Do you have aluminium swarf or chip from your manufacturing processes? See why you need a RUF Briquetting System...

Advantages of Briquetting of Metal Swarf

The numerous advantages and benefits of installing a RUF Briquetting System into your manufacturing and waste disposal process...

RUF Briquetting Grinding Chips

RUF Briquetting Systems can provide a solution for grinding sludge residues. Waste is reduced significantly and expensive oil can be extracted during the process and reused.

Grinding chips are classified as hazardous waste. Did you know that by briquetting the chips they can be turned into non-hazardous waste?

Our brochure provides more information on the material, advantages of briquetting and our suitable machine models.

RUF Briquetting Metals

Our machine models vary with different pressures, sizes, formats and options, this allows us to find the best briquetting solution for your metal swarf and chips.

Through the process of briquetting, the value of residual metals can be increased considerably.

Our brochure looks at the major advantages of briquetting and how it can add value to your business.

RUF Briquetting Foundry

At RUF our slogan is 'ADDING VALUE', this brochure includes sample references from real life foundries demonstrating the numerous benefits which our customers experience thanks to briquetting.

We would be delighted to show you the benefits possible in your foundry.

RUF Briquetting Steel & Stainless Steel

RUF Briquetting Systems are pressing steel and stainless steel chips into high quality briquettes. Being able to offer a wide range, we produce briquetting systems with throughput rates between 30 and 3,000 kg/hour.

Our hydraulic presses for steel and stainless steel work with a specific pressing force of up to 5,000 kg/cm2. The results of this process are solid briquettes, which leads to a variety of advantages.

The brochure includes customer projects that demonstrate the benefits of briquetting steel & stainless steel.

EX Vapour Extraction System

The SA CYCLONE Vapour Extraction System is a unique, fully EX compliant, modular and portable extraction solution for use when carrying out painting and coating operations on site. The main Air Mover is EX type certified to ATEX, IECEX, UKEX and INMETRO standards for Zones 1 and 2 and all the other elements of the system are fully EX compliant including having Ignition Risk Assessments. All materials are antistatic with the facility to static bond and ground the entire system which removes the risk of any static build up. The result is a highly mobile, highly effective and completely safe system of paint vapour removal.

EX Air Mover

The SA CYCLONE Air Mover is a high-power portable ventilation fan designed for safe and reliable extraction of dangerous vapours, gases and dusts in hazardous environments. The exceptionally tough design and construction of the air mover means it performs with ease even in harsh and extreme conditions. The unit is designed with interchangeable adaptors allowing 20cm, 30cm or 40cm flexible ducting to be used.

EX Heating Jacket

When heat is required to prevent or solve a problem, SA FLEXIHEAT EX Heating Jackets simply and quickly wrap around pipes, valves, motor, pumps, vessels and more. They are exceptionally versatile and can be installed by one operative in seconds. With the plug and play design which is a hallmark of the SA Equip range, the jackets can be configured in multiple different ways, with linkable power connections and clips to attach a number of jackets together. With the 3 different sizes and certification down to -40C, the Heating Jackets have been proven time and again to get crucial operations going.

EX AIR Conditioner

THE SA CYCLONE EX Air Conditioner is a truly ground-breaking product, proving highly effective cooling for hazardous areas in a mobile, compact unit. ATEX, IECEx and UKEX Certified for Zones 1 & 2 (gas) and Zones 21 & 22 (dust), the Air Conditioner is designed and built to withstand the harshest conditions.

EX 3.8KVA Transformer

Safe, reliable power is essential, no matter where your operations take you. The new SA POWERNET 3.8kVA PNLT Transformer delivers exactly that. With ATEX certification and a continuous rating of at least 3.8kVA ensuring consistent power, the PNLT won’t let you down, even in the most demanding environments.

Mobile LEV System

The SA ENDURE LEV System is a ground breaking solution for protecting your welding operatives and other personnel from the hazards of weld fumes, in particular the danger of inhaling respirable particles. The SA ENDURE LEV has been specially designed for use in difficult to access areas where multiple welding tasks are happening and it is simply not possible to use a fixed LEV system.

Portable LEV System

The SA ENDURE Portable LEV System is a highly portable LEV system for a single operator working in difficult to access areas. It can be quickly moved into place and set up in minutes. The unit incorporates 3 stage filtration – pre filter, fine filter and high efficiency HEPA H13 filter.

EX LED Torch

Weighing just 185g (with batteries), the SA LUMIN EX160 Professional Safety Torch delivers powerful illumination in a compact, highly durable design. It provides a robust 280 lumens and 9500 candelas, ensuring exceptional clarity. With ATEX Zone 0 certification , an IP68 ingress protection rating , and up to 15 hours of operating time, it’s engineered for reliability in the most demanding environments.

EX Heater

The SA FLEXIHEAT EX Heater is a highly capable portable air heater suitable for use in the harshest conditions offering robust, reliable and powerful performance. 18KW and fully certified for Hazardous Area Zones 1 and 2, the unit is exceptionally simple to operate. Our ATEX certified heater is built using marine grade materials so that it is almost indestructible! Producing an airflow of 2560m3/HR, our heaters can warm a space very quickly.

EX LED Area Light

The high power SA LUMIN EX LED Area Light With superior lumen output, robust construction and secure fixing systems, our SA LUMIN LED Area Light provides a light output of 30,000 lumens yet draws only 300 watts.

EX LED Rechargeable Floodlight

Lightweight and fully portable, with an intense light output of up to 2000 lumens. Being fully certified for Zones 1 & 2 (Gas) and Zones 21 & 22 (Dust) it has been designed to make working in confined spaces even safer.

EX LED Worklight

The zone 1 & 2 certified SA LUMIN EX LED Worklight 100 is an exceptionally compact, highly durable unit with superb light spread. Advanced LED technology is combined with low cost of ownership to provide complete peace of mind. Exceptional cable gland and socket protection further improve the reliability of this thoroughbred product. The SA100 is the most compact of the worklight range and will provide highly effective lighting across a wide area.

Portable LEV System

MAXICHECK™ Connect – The First Automated Solvent Testing Solution for Parts Cleaning

Bringing Smart Automation to Solvent Monitoring
MAXICHECK™ Connect automates solvent testing, enabling users to achieve greater process stability, reliability, and efficiency while reducing human error and manual effort.

Using advanced integrated sensor technology, the device delivers standardized, precise measurements for comparable and consistent results. It autonomously measures key solvent parameters such as acid content, alkalinity, and acid acceptance for both perchloroethylene and modified alcohols, and delivers real-time alerts when critical deviations are detected.

Enabling Predictive Insights and Proactive Risk Management
As a digitally connected device, MAXICHECK™ Connect automatically documents all test data, ensuring complete traceability and simplifying audits and compliance.

Beyond automated measurement, it functions as a digital early warning system. Continuous data collection enables comprehensive trend analysis, supporting predictive maintenance and data-driven, proactive decision-making that preempts issues before they escalate.

Supporting High-Purity and High-Reliability Applications
MAXICHECK™ Connect is particularly valuable for sectors where cleaning precision and consistency are mission-critical – such as semiconductor, optics, medical, and precision manufacturing.

CHEMAWARE™ SOLVENT TRAININGS

We offer you and your employees comprehensive solvent training courses to enable a safe, efficient and optimized solvent cleaning process.

TRAINING CONTENTS

Theoretical Part
• Industrial parts cleaning
• Chemical and physical properties of modified alcohols
• Risk Management and Environmental, Health & Safety (EH&S) measures
• Regulatory framework
• Closed cleaning equipment
• Process technology

Practical Part
• Handling of the SAFE-TAINER™ System
• Taking solvent sample from the cleaning machine
• Monitoring the pH-value and quality of the solvent with test kits
• Documenting the solvent logbook
• Maintaining solvent stability with stabilizers and solvent additives for quality assurance and equipment protection

The solvent training courses take place in your company and can be catered to your individual needs and processes.

TURBOCHARGING YOUR SUSTAINABILITY EFFORTS WITH COMPLEASE ™ CHEMICAL LEASING

With COMPLEASE ™ Chemical Leasing, you do not buy solvents anymore. Instead, you buy a customized performance package for a fixed monthly fee, which includes the supply of fresh solvent and the take-back of used solvent in the SAFE-TAINER ™ System, service elements such as test kit and stabilizers, waste analysis, technical consultancy and solvent training, among others. You get more performance with less resources – with greater process reliability and simpler financial planning.

CHEMAWARE™ Laboratory Analyses

From routine analyses to complex troubleshooting, our Lab Services help ensure process reliability and optimized cleaning performance.

• CHEMAWARE™ Solvent Analysis measures the solvent quality.
• CHEMAWARE™ Oil Compatibility Test determines the compatibility of different oils applied in the production process with the solvent and its stabilization.
• CHEMAWARE™ Special Analyses are made on demand and provide you with the information needed for your own optimal cleaning process.

MAXISTAB™ S-SERIES STABILIZERS

MAXISTAB™ S-Series Stabilizers further expand the possibilities of modified alcohols by maximizing process reliability.

The Series has been specially developed to counteract the effects of organic acids, sulphur compounds, hydrochloric acid and chlorides – and to prevent their build-up in cleaning systems. The stabilizers can enable a stable process even when cleaning highly chlorinated oils.

ENSURING SAFE AND RESPONSIBLE SOLVENT HANDLING WITH THE SAFE-TAINER™ SYSTEM

Developed with Responsible Care® guidelines in mind, the SAFE-TAINER™ System is an active risk management measure for handling both chlorinated solvents and modified alcohols.

Used in combination with closed cleaning equipment, the SAFE-TAINER™ System is considered to be the best available technology (BAT).

The closed-loop solvent delivery system ensures the safe supply of fresh solvent and the safe return of used solvent. It can be easily connected to closed cleaning machines and allows safe and easy filling and emptying of the machine – with virtually no emission.

The SAFE-TAINER™ System helps companies meet their legal obligations to protect workers and the environment, from delivery, storage, filling and emptying the cleaning machine all the way to recycling.

MODIFIED ALCOHOLS – PROVIDING YOU A SUSTAINABLE SOLUTION

Our virgin, high-performance modified alcohols of the DOWCLENE™* 16 Series along with DUALENE™ 1601 S have diversified chemical and physical properties that can satisfy individual requirements.

All grades have a low toxicity and are chemically highly stable to ensure a secured process.

As non-halogenated solvents, they are not under further evaluation for neither REACH in Europe nor TSCA (The Toxic Substances Control Act) in the US.

With both non-polar and polar properties, they can effectively remove oils and greases but also certain polar contaminations like cooling emulsions or solids (e.g. salt, particles, abrasives).

Supported by the MAXISTAB™ S-Series Stabilizers, our modified alcohols can ensure a much more stable, predictable and safer process even when cleaning highly chlorinated oils.

STANDARDS (DOWCLENE™* 1601)
• ASTM F 483 - Standard Practice for Total Immersion Corrosion Test
• ASTM F 519 - Standard Test Method for Mechanical Hydrogen Embrittlement Evaluation
• ASTM F 945 - Standard Test Method for Stress-Corrosion of Titanium
• ASTM F 1110 - Standard Test Method for Sandwich Corrosion Test (compatible with sensitive alloys such as AL 2024 and AL 7075)
• ASTM F 1111 - Standard Test Method for Corrosion of Low Embrittling Cadmium Plate ASTM F 2111 - Standard Practice for Measuring Intergranular Attack or End Grain Pitting on Metals

DOWCLENE™* 1601 does not contain any declarable substances featured within the Aerospace Defence-Declarable Substance List compiled by the International Aerospace Environmental Group (IAEG).

CHLORINATED SOLVENTS – YOUR BENCHMARK FOR VAPOR DEGREASING

DOWPER™* MC, our virgin-grade Perchloroethylene, is highly stabilized and contains a special additive, making it an effective cleaning agent for heavy-duty applications. An ideal solution for clean parts with low surface tension (making it easy to wet into and evaporate out of tight spaces), it has a wide range of approvals in the aviation industry.

• Its relatively high vapor temperature helps eliminate high-melting, oxidized or hardened grease and contaminants.
• It is highly stabilized against the potential reaction with light metals, including aluminum and titanium, formulated cutting oils and their additives, as well as water humidity, which helps ensure cleaning process stability.
• Because of its high stability, DOWPER™* MC is unaffected by boiling or distillation and can be effectively recycled via built-in distillation in closed machines. Its use makes a great example of the Circular Economy.
• Parts cleaned with DOWPER™* MC dry quickly and completely, saving energy, time and costs.
• It is also non-flammable.
• DOWPER™ MC is registered for closed vapor degreasing in Europe under REACH (Registration, Evaluation, Authorization and Restriction of Chemicals) and is NOT classed as a substance of very high concern (SVHC).

STANDARDS
• ASTM D4376 – Standard Specification for Vapor-Degreasing Grade Perchloroethylene
• ASTM F-945-06 – Standard Test Method for Stress

MAXICHECK™ Connect – The First Automated Solvent Testing Solution for Parts Cleaning

How Do Parts Get Cleaned in a Closed Solvent Machine?

Do You Know the True Costs of Parts Cleaning?

Choosing the right cleaning agent – but HOW?

Do Less For More with COMPLEASE™ Chemical Leasing

The SAFE-TAINER™ System – Seizing Full Benefits of Solvent Cleaning While Managing Risks

Use of Perchloroethylene in Closed Cleaning Machine for a Safe and Efficient Cleaning Process

Case Study w. Alloy Heat Treatment: DOWPER™* MC Combined With The Right Machine Technology Brings High Cleaning Performance

Case Study: HS Marston Uses Modified Alcohol To Achieve Highest Technical Cleanliness In Line With Environmental Sustainability

Tenable Screw Invests In Modified Alcohol Technology To Complement Existing Perchloroethylene Operations

MAXICHECK™ Connect – The First Automated Solvent Testing Solution for Parts Cleaning

Looking for A Viable Alternative to Fluorinated Solvents?

Aviation Component Cleaning and Degreasing

CHEMAWARE™ Knowledge Services for Best Practices in Solvent Cleaning

COMPLEASE ™ Chemical Leasing

MAXISTAB™ S-Series Stabilizers

The SAFE-TAINER™ System – Closed-loop System for Safe Transport, Storage and Handling of Solvents

High Performance Modified Alcohol Solvents

Sustainable Use of Chlorinated Solvents

SAG-Tek Technical Catalogue

Main Catalogue

SCHMIDT Manual Presses

Rack & Pinion Presses, Toggle Presses, Cam Press 11N, Duplex Press 8.
Fine adjustment, Return stroke lock mechanism guarantees completion of pressing to Bottom Dead Centre position, Safety two hand operation for manual presses, .